Build plans for a precision table-saw crosscut sled with a flip-stop for repeat-length cuts and a true zero-clearance kerf, sized to fit your own saw. A two-piece 18mm birch plywood base, braced front and rear fences, and hardwood runners you fit and tune to your own mitre slots by hand - no guessed slot width, because no generic plan can know it. The zero-clearance kerf is cut by raising the spinning blade through the finished, fully-assembled sled (one clearly-flagged, one-time guard-off safety step), and the fence is squared using the 5-cut method, the standard precision-woodworking calibration technique. Finished size 600 x 443 x 118mm. Every cut on this design is square - no bevels or compound angles anywhere. Inside the 15-page PDF: a full materials and tools list, a stock-preparation and cutting diagram for every board, an assembled/exploded overview, a dimensioned parts sheet for each of the 6 parts (7 pieces - the two runners are a pair), a tick-box cut list, and step-by-step build instructions with time estimates, tool call-outs and safety notes. This is a plan to build your own sled - not a kit: you supply your own plywood, hardwood and hardware (wood screws, PVA glue, an M6 bolt with wing nut and washers) and build it yourself using the tools listed in the plan. Estimated bench time 3h 40min. (Designed and drafted with AI assistance from HJSolutions' own workshop practice; see this listing's AI-disclosure note.)

Digital download: a PDF plan, delivered after purchase. Nothing is posted.